How to get large honeycomb cores

 

Introduce:

 

 

The splicing technology for aramid paper honeycomb cores effectively breaks through the dimensional limitations of individual honeycomb blocks by overlapping and compressing the cell edges during the splicing process, enabling the production of large‑format, large‑size honeycomb core products. CMAG has developed a comprehensive solution covering adhesive R&D, process optimization, and quality control, which has overcome the splicing challenges that have long plagued the industry and minimized the impact of splice joints on the overall mechanical and electromagnetic properties of the honeycomb.

 

Product Specifications:

 

 

The splicing technology for aramid paper honeycomb cores is applicable to producing a variety of products in the sizes and specifications listed below:

Cell size

Cell side lengths ranging from 1.8 mm to 5.5 mm, among other available specifications.

Density range

From 24 kg/m³ to 160 kg/m³, accommodating the load‑bearing requirements of various structural designs.

Thickness control

After splicing, the thickness remains virtually unchanged and can be precisely maintained within tolerance limits (e.g., 12.7 ± 0.15 mm).

Product series

Available in multiple models, including the CNC1(nomex), CNC2(nomex), and CNCK(kevlar) series.

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FAQ

Q: How To Quickly Understand The Product Information Of CMAG?

A: You can contact us by phone or email our salesman to obtain the product catalogues in paper and electronic format. We will provide you with detailed product information and parameters. If you need any technical supports, contact us directly as well.

Q: Which Industries Are CMAG Honeycomb Core Suitable For?

A: Aramid honeycomb core has the characteristics of lightweight and high strength, as well as its excellent flame retardancy and dielectric properties. These features ensure that it can be used in any industry with special requirements for safety, strength and weight, such as aerospace, rail transit, boat and electronic. We will also conduct joint research and development according to the needs of customers, in order to provide products to meet special needs.

Q: What Is Honeycomb Core Material?

A: Honeycomb core is a kind of honeycomb material used as the inner core of honeycomb sandwich structure. Honeycomb core material can choose from a wide range of materials, and the shape of the honeycomb pore structure is more, different materials, different combinations of honeycomb pore structure manufactured honeycomb core material in terms of performance differences. From the material point of view, honeycomb core material mainly includes metal honeycomb core material, non-metallic honeycomb core material two categories. Among them, aluminium alloy honeycomb core material, aramid paper honeycomb core material, glass fiber cloth honeycomb core material has a wider application range and higher demand. From the perspective of honeycomb hole structure shape, it mainly includes hexagonal, rectangular, square, rhombus, bell-shaped, double bell-shaped, tubular type and several other honeycomb core materials.

Q: What Is The Structure Of Honeycomb Cores?

A: Honeycomb core is a high-strength new environmentally friendly composite material developed according to the principle of honeycomb structure bionics. Honeycomb core structure form also has a variety of forms, such as hexagonal, square, diamond, and a variety of reinforced. At present, the more common is the hexagonal core.

Q: What Is The Difference Between A Foam Core And A Honeycomb Core?

A: Foam core is used in residential construction and light aircraft to provide support and shape for wing tips, flight controls, fuselage sections, wings and wing ribs. Foam core is not commonly used in commercial aircraft, and foam is typically heavier and less robust than honeycomb core.
Honeycomb core materials are lightweight, structurally strong, wear-resistant and durable, and insulating and fire-resistant. Also, honeycomb cores are available in different core sizes and densities, with smaller sizes providing better strength for sandwich panel strength, and denser honeycomb cores being harder and stronger than lower density cores.

Q: What Are The General Application Methods Of Honeycomb Cores?

A: Aramid paper honeycomb is a kind of core material, generally not used alone, but processing into a sandwich structure in order to play a load-bearing role, which is often referred to as a sandwich structure. A thin but strong material is usually used for the surface skin, which is combined with a lightweight honeycomb to form a single unit. Common skin materials include the aluminum plate, glass steel, carbon fiber plate, etc. We can design different sizes of honeycomb to meet the various specifications of our customers according to different application requirements. After the honeycomb core is made into sandwich panels, it generally has the advantages of light weight, high strength, impact resistance, sound absorption and noise reduction, heat insulation and shock absorption.

Q: What Are The Uses Of Honeycomb Core Material?

A: Honeycomb with hexagonal unit is proved to be the structure that saves the most raw materials and creates the maximum space utilisation. It has high structural strength, light weight, strong structure, flat surface, easy to install and can be processed into shaped boards. It is widely used in (1) architectural curtain walls, exterior wall panels (2) interior decoration works (3) billboards (4) shipboard buildings (5) aviation manufacturing (6) indoor partitions and merchandise displays (7) commercial transport vehicles and container truck bodies (8) buses, trains, subways, and rail vehicles.

Q: What Is The Price Of Aramid Honeycomb?

A: If you have requirements for honeycomb, please contact our salesman first to select the product specifications according to your specific needs, including the cell, density, thickness, quantity and other information. Prices may vary dependent on the cell, density and thickness of the product. We will provide you with the most reasonable price according to your requirements.

Q: What Is The Structure Of Honeycomb Panels?

A: Honeycomb panel is a sandwich structure made of two thinner panels firmly bonded to a thicker honeycomb core material on both sides, also known as honeycomb sandwich structure. The core layer consists of a series of hexagonal, quadrilateral or other shaped lattices of holes resembling honeycomb. Honeycomb structures have higher strength and stiffness than other forms of sandwich structures.

Q: What Are The Characteristics Of Honeycomb Composite Panels?

A: Most people's first contact with the intuitive feeling of the honeycomb panel is light, its specific strength and stiffness is high. Honeycomb panel cushioning vibration isolation performance is good; thermal insulation performance is good; sound insulation is good; strength, stiffness can be designed. And in some occasions, honeycomb panels can be special process to meet specific needs.

Q: What Are The Uses Of Honeycomb Panels?

A: Honeycomb panels have a wide range of uses, and have important applications in construction, transport, aviation, aerospace, electronics, medical and other fields. In the field of construction, it can be used for wall, roof, floor and other parts of the heat insulation, sound insulation, fire prevention and other functions. In the field of transport, honeycomb panels, because of its lightweight and high strength, seismic and compression resistance, can be used for automobiles, trains, aeroplanes and other means of transport, such as the interior, the shell and other parts of the car. In the field of aviation and aerospace, honeycomb panels can be used for aircraft, satellites and other aircraft structural parts, heat insulation materials, and so on.

Q: What Is The Price Of Honeycomb Composite Panel?

A: First of all, if you have honeycomb panel demand, please contact our salesman first. We select product specifications based on your specific needs, including information such as honeycomb core hole grid, density, panel material, thickness, quantity, and overall honeycomb panel shape. The price of the products will be different for different requirements. We will provide you with the most reasonable price according to your requirements.

Q: How To Customise Prefabricated Parts?

A: Customised prefabricated parts focuses on customisation. We can select the right material and design a suitable structural model according to your needs and applications. Based on the model, we make moulds and form the products in one go by vacuum bag pressing. Usually, the moulded products need to be sealed along the outer edge, and when the precast parts are connected with other structures, it is necessary to locally increase the embedded parts and other treatments to ensure the safety and reliability of the precast parts.

Q: What Qualifications Does The Company Have? What Is The Quality Of The Products?

A: The quality system of CMAG is perfect, and it has has passed ISO9001, AS9100D and other quality system certifications.
CMAG commissioned the third party testing institutions certified by CNAS and CMA to complete the aramid honeycomb test, and the results all met the flame retardant and "smoke, fire, toxicity" related standards in the field of civil aviation and rail transit in China.